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Lacrau Surfboards
Cork surfboard on a shaping stand

For brands — Design & development

Models that work in the water.

I design and develop surfboard models for brands: from the first line to production files, with prototypes tested in real waves. Confidential by default.

01 — Services

What I bring

A designer's eye with a shaper's hands. Useful when a model has to be right, not just look right.
01

Model design

Outline, rocker, foil, rails and fin set-up. Models designed from a brief, from data and from water time.

02

CAD & production files

Clean, production-ready design files for machines and factories, with versions documented.

03

Prototyping & testing

Hand-shaped prototypes, test sessions with surfers, and adjustments before a model goes to production.

04

Technical collaboration

Support for your team on materials, range planning, grom-specific sizing and new constructions.

02 — Collaboration

Confidentiality is part of the service

Level 1

Identified

Brand, project and images — only with explicit permission.

Level 2

Limited

Client type or sector. No sensitive information.

Level 3

Anonymous

Problem, process and technical learning. The brand stays unnamed.

03 — Project brief

Tell me about the board.

A few lines are enough to start. NDA available on request.

Optional files (sketches, specs, references) can be attached to the email that opens next.

Questions, answered

What does Luís Carvalho do for surf brands?+

Luís designs and develops surfboard models for brands: outline, rocker, volume and rail design, CAD production files, hand-shaped prototypes, testing and technical collaboration.

Can we work under an NDA?+

Yes. Confidentiality is part of the service. You can request an NDA in the brand form before sharing any details of your project.

Which brands has Luís worked with?+

Work includes models for Starboard, cork boards for HARA, boards for Nazaré big-wave surfing and the board for a record Lisbon–Funchal kitesurf crossing. Other projects are shown only with the client's permission.

Does Luís also teach surfboard design?+

Yes. Luís teaches the Surfboard Design module at Universidade Lusófona in Lisbon.